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Modifying the Kappa90

For testing and exploring high performance amplifiers a set of "high-end"-loudspeakers is necessary.
We used the Infinity Kappa90, because of its perfect tweeter, but after some modifications.

Compared to home-brewed speakers a lot of time and effort is saved, while an excellent sound quality can be reached.

kappa90   Needed:

-- 4 kg fresh sheep's wool, (the yearly harvest of one big animal).
Not cleaned: Don't use water to remove the shit and dirt.

-- Pack of moth-ball's

-- 4 parts of hard wooden beam, of 10-14 square cm diameter,
sawed at lengths of 30 cm in an angle of 12 degrees.

-- A set of 6 MKP-capacitors of 250V: 2 * 68 MFD + 4 * 22 MFD

-- 2 Towels

Modifications
Place the speaker on its back: Unscrew the 2 woofers. Place them aside carefully.

Mid-high-filter:
Unscrew the mid-high filter PCB behind the upper woofer.
Remove both the electrolytic capacitors 82 MFD and 22 MFD.
Replace the biggest (82u) by a MKP-capacitor of 90 MFD, this can be 68MFD and 22 MFD in parallel.
Replace the smallest (22u) elcap by a MKP-capacitor of 22 MFD.
Fix the loosy capacitors with glue or tie-wraps. Screw the filter-PCB in place.

Strengthening the box:
Knock on the side panels at different heights, investigating the weakest parts with the lowest hollow sound.
These are behind the woofers, between the partitions, and just between front and back panel.
Fix tightly the wooden beams horizontally between the side panels, at the weakest places.
The low knocking response from the panels should disappear.

Damping the cabinet:
Fill all hollow rooms, behind the foam-rubber mats, around the midrange speaker-cylinder and at the bottom with wool, 2 kg per box.
Place one moth-ball in each partition inside the wool,for killing all insects.
Check the absolute polarity of the 3 speakers. (In some kappa90's the connection of the midrange-speaker is wrong).
Place the woofers back, closing the box. The wool should not touch the cone of the woofers.

Plug one towel in the bass-reflex-pipe, blocking the airflow.
The pipe can be used as cable channel for later modifications (active filters).

Test the speakers with a 40 Hz sine at 50 Watt, listen to odd sounds.
Loosy cables can knock at the panels and should be fixed.
Leaky airflow in the pipe can be noisy. Plug in tighter.

Extending the low-frequency-range:
The closed box had a resonance-frequency of 41 Hz with a Q-factor of 0.5, resulting in a 2nd order roll-off with 6dB at 41 Hz.
This low Q is only possible if the woofers are driven by 0 Ohms, from an amplifier. The passive filter increases the Q-factor.
The roll-off was partly (between 50-70 Hz) compensated by the peaking of the lowpass-filter, just above the speaker-resonance.
An exact compensation of the lowfrequency-response is possible when the passive low-range-filter inside the kappa90 is replaced by an active filter, followed by an separate amplifier.
Schematics and calculations can be found at Linkwitz Lab.

We extended the low-frequency range from 41 Hz to 20 Hz with an 12 dB/oct highpass equalization ("Linkwitz Transform", Biquad).
A low-pass-filter should be 4rth order wit a cut-off frequency (6dB) of 325 Hz, consisting of two 2nd order butterworth filters wih a Q of 0.71 at 325 Hz.
The sluggy response of an open reflex-pipe is impossible to compensate, the pipe should be closed.